subaru wrx leaking rear differential what to fix

Gear Oil Leaking from Rear Differential Cover – 2015 Subaru WRX STI

NUMBER: 03-74-14
DATE: 08/18/14

APPLICABILITY: 2015 WRX STI
Bailiwick: Gear Oil Leaking from Rear Differential Embrace

INTRODUCTION

This bulletin provides a repair procedure to address a customer concern of a gear oil leak from the rear differential cover area.  As with any diagnosis, brainstorm by confirming the source of the leak.  This volition involve thoroughly cleaning the contaminated surfaces of all remainder gear oil and the awarding of a suitable leak tracing developer such equally Castle Leak Tracer Powder or similar.  If the source of the leak is confirmed equally the breather vent assembly which is pressed into the aluminum rear differential cover, both the cover and the breather vent will require replacement.  In some cases, you may find the breather vent is visibly not fully or evenly seated while in others, it may appear affluent.  Proper seating of the sabbatical vent is non the criteria for replacement of the vent and comprehend.  Rely on the results of your leak tracing to determine what repair is required.  While this bulletin addresses a specific possible leak source, if your diagnosis leads to a different source, repair that condition by following the applicable Service Transmission information.

Gear Oil Leaking from Rear Differential Cover

COUNTERMEASURE IN Production

A alter to the sabbatical vent installation process was made in product July 21, 2014 starting with VIN F9812950.

PART INFORMATION

The following list of parts volition be required to perform the rear differential comprehend replacement:

Function Proper noun  PART NUMBER QUANTITY REQUIRED NOTES
Cap, Breather 38354AA020 1 due north/a
Comprehend,  Differential Carrier 38316AA061 ane
Gasket, Differential Carrier 38353AA050 ane
Gasket, Bleed Plug 803920050 ii one for Drain Plug, 1 for Temperature Sensor
Self-Locking Nuts 902350027 4 These are all one-fourth dimension use hardware items which require replacement when removing the rear differential assembly.
Frazzle Gasket 44022AA123 one
Self-Locking Nuts 802008270 2
Gear Oil SOA427V1800 i Case of 12, 1-quart bottles.  (See more data at the end of this procedure.)

SERVICE PROCEDURE / Data

The repair for this condition involves replacement of the rear differential cover and gasket along with the installation of a new sabbatical vent associates.

  • Remove the rear differential assembly from the vehicle post-obit the procedures outlined in the applicative Service Manual.
  • To brand it easier, Advisedly remove the 2 mounting studs from the original embraceBEFORE removing the embrace, as they will demand to be changed over to the replacement.

2 mounting studs

  • Drain the gear oil then remove the original cover and thoroughly clean and audit the gasket sealing surface differential case for any irregularities.

remove the original cover

  • Fit the new gasket to the encompass as shown. Reinstall the 8 comprehend mounting bolts and torque to 44 Nm (32.five ft. lbs). NOTE: The new gasket goes on "dry" with NO SEALER.

Fit the new gasket to the cover

Reinstall the 8 cover mounting bolts

  • Clean and transfer the drain plug into the new encompass and install a new sealing gasket. Torque the bleed plug to 60 Nm (44.3 ft. lbs.).

drain plug

drain plug

  • Reinstall the ii differential assembly mounting studs into the new embrace until they bottom out.DO Non OVERTIGHTEN.

2 differential assembly mounting studs

VERY Of import:  When installing the new breather vent assembly into the rear comprehend, DO NOT tap on portion "A" shown in the illustration beneath.  The square bulldoze end of a 12mm ½-inch bulldoze deep-well impact socket fits over and past portion "A" down onto the "flange" portion "B" and makes an excellent installation tool / driver.

breather vent assembly

NOTE: The new breather vent assembly is likewise installed "dry" with NO SEALER. CAREFULLY tap the new breather vent into the comprehend while keeping the impact socket (installation tool) foursquare and perpendicular as shown in the photos below.  The tapping sound volition change when the flange portion of the sabbatical vent bottoms out and is fully seated (no gap) against the rear cover.

breather vent assembly

  • The rear differential assembly is now ready for reinstallation into the vehicle in the opposite order of removal. REMINDER: The 6 cocky-locking nuts are one-fourth dimension use and must be replaced.
  • After installation, fill up the rear differential assembly with the required Genuine Subaru 80W90 LSD Gear Oil. The role number to employ for ordering purposes is: SOA427V1800 (which is a example of 12, i- quart bottles).  Two (ii) 1 quart bottles may exist claimed when performing this repair procedure. (Actual fill amount is 1.1 quarts.)*Use office number SOA635302 when claiming these 2 quarts of LSD Gear Oil.
  • Install the gear oil temperature sensor with a new sealing gasket and torque to 60 Nm (44.3 ft. lbs.).

WARRANTY / Merits INFORMATION

For vehicles inside the Bones New Machine Limited and / or Powertrain Warranty flow, this repair may be claimed using the following data:

LABOR DESCRIPTION LABOR OPERATION # FAIL
Lawmaking
LABOR
TIME
Rear Differential Embrace Gasket / Vent R&R A372-301 KVY-34 i.ii

https://static.nhtsa.gov/odi/tsbs/2014/SB-10068343-0699.pdf

Lucas Oil LUC10043 Oil SAE 80W-90 Heavy Duty Gear Oil - 1 Quart

Price Disclaimer

Royal Purple 01300 Max Gear 75W-90 High Performance Synthetic Automotive Gear Oil , 1 Quart (32 Ounces)

Cost Disclaimer

Plews 55001 Lubrimatic Fluid Quart Pump, Fits Standard Quart Bottles

Cost Disclaimer

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Source: https://subaru.oemdtc.com/577/gear-oil-leaking-from-rear-differential-cover-2015-subaru-wrx-sti

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